Fitting Shaper BJQ-500

Seal every fitting tight — reduce duct leakage across 80–400 mm diameters.

The BJQ-500 Fitting Shaper automates rubber gasket mounting and rolled-edge forming for spiral duct fittings from 80–400 mm diameter. Built for HVAC fabrication shops requiring precision sealing across multiple fitting types in small-batch production runs.

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Key Specs

Key Specs

Power

380V / 50Hz / 3 Phases (other voltage on request)

Weight

1400KG

Dimension

1900*1580*1900

Overview Points

Multi-Diameter Gasket Mounting

Mounts rubber gaskets on spiral duct fittings 80–400 mm (4"–16") to reduce air leakage and energy costs

Universal Material Compatibility

Handles galvanized steel (0.4–0.9 mm), stainless steel (0.5–0.8 mm), and aluminum in one machine

PLC Precision Control

PLC-controlled operation ensures consistent gasket placement and rolled-edge forming with repeatable accuracy

Flexible Fitting Production

Accommodates bends, T-pieces, saddles, and reducers — single setup replaces multiple manual processes

Five Gasket Widths

Supports 5 different rubber gasket widths to optimize sealing for Class C or higher duct standards

Dual Function Capability

Produces clean rolled edges on non-gasket products, extending utility beyond gasket mounting

Compact Integration Design

1900 × 1580 × 1900 mm footprint fits existing duct fabrication lines without major floor changes

Heavy-Duty Construction

1,400 kg steel frame with pneumatic actuation for stable, vibration-free continuous operation

Key Features

Unlike dedicated forming machines locked to one fitting type, the BJQ-500 handles bends, T-pieces, saddles, and reducers across 80–400 mm diameters. Adjustable forming rollers and dies let operators switch between jobs quickly, making it practical for shops that process small batches with frequent size changes.

The machine mounts rubber gaskets in 5 widths matched to the full diameter range, sealing every joint to minimize air loss. For HVAC contractors and duct manufacturers, this translates directly into lower system energy consumption and compliance with tighter duct leakage classifications.

Programmable logic control governs the forming sequence, gasket positioning, and rolled-edge finishing. Operators set parameters through an integrated HMI panel, reducing setup errors and ensuring each fitting meets dimensional tolerances without reliance on manual skill.

A 1,400 kg welded steel frame absorbs forming loads without deflection, while pneumatic cylinders handle clamping and shaping actions with consistent force. The 4.5 kW main drive is sized for continuous duty on galvanized, stainless, and aluminum stock without thermal overload.

Rated for galvanized steel up to 0.9 mm, stainless steel up to 0.8 mm, and aluminum, the BJQ-500 covers the three most common materials in duct fabrication. Voltage customization (standard 380V/50Hz/3-phase, other options on request) ensures compatibility with factory power systems worldwide.

Technical Specifications

The Fitting shaper contributes vitally to reduce the leakage rate in the ventilation system, resulting in reduced energy consumption costs!

The Fitting shaper is a flexible machine made for mounting rubber gaskets to fittings in small volumes but with many different sizes.

Type J-400
Control PLC
Diameter Range 80 – 400 mm (4”- 16”)
Material Thickness 0.4 – 0.9 mm (0.020”- 0.035”) galvanized steel0.5 – 0.8 mm (0.020”- 0.031”) stainless steel
Power Supply 380V / 50Hz / 3 Phases (other voltage on request)
Main Power 4.5KW
Material Galvanized, Stainless, Aluminum
Dimension 1900*1580*1900
Weight 1400KG

Applications

HVAC spiral duct fitting fabrication — elbows, T-pieces, saddles, and reducers

Rubber gasket mounting for airtight duct sealing to Class C or higher standards

Rolled-edge finishing on non-gasket duct fittings and connectors

Commercial and industrial ventilation system component manufacturing

Sheet metal fabrication shops producing small-batch, multi-size duct fittings

Cleanroom and food-processing facility ductwork requiring low-leakage joints

Video

FAQ

The key specifications of Fitting Shaper BJQ-500 include: Power: 380V / 50Hz / 3 Phases (other voltage on request), Weight: 1400KG, Dimension: 1900*1580*1900. Contact us for the full specification sheet.

Fitting Shaper BJQ-500 is widely used in: HVAC spiral duct fitting fabrication — elbows, T-pieces, saddles, and reducers; Rubber gasket mounting for airtight duct sealing to Class C or higher standards; Rolled-edge finishing on non-gasket duct fittings and connectors; Commercial and industrial ventilation system component manufacturing.

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.

Standard delivery is within 10-35 working days after receiving the down payment, depending on the machine model and customization requirements.

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