Cable Lugs And Sheaths Assembling Machine

Fully automatic cable lug and sheath assembly at 120–180 pieces per minute.

Industrial assembly machine designed for cable manufacturers requiring consistent lug-to-sheath connections without manual handling. Integrates dual vibratory feeders with PLC control to eliminate operator positioning errors while maintaining production speeds up to 180 pieces per minute.

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Key Specs

Key Specs

Power

AC220V/50HZ(customized)

Weight

350kg

Dimension

1200*600*1600mm

Capacity

120-180pcs/min

Overview Points

Automated Feeding

Dual vibratory bowl feeders deliver copper lugs and plastic sheaths without manual positioning

Continuous Production

Simultaneous component delivery to single assembly station ensures uninterrupted workflow

High Volume Output

120-180 assembled pieces per minute supports demanding cable harness manufacturing schedules

Quality Monitoring

Photoelectric sensors detect misalignment; automatic stop with alarm prevents defective output

Simple Operation

Mikom PLC with HMI touchscreen enables recipe setup and diagnostics without programming

Precision Components

SMC pneumatics and Euradrives converter provide repeatable actuation and speed adjustment

Compact Design

1200×600×1600mm footprint and 350kg weight fits existing lines or standalone operation

Complete Support

On-site installation, China training, one-year warranty with free replacement parts included

Key Features

Twin vibratory bowl feeders orient and deliver copper lugs and insulating sheaths along precision guide rails to the assembly point. Operators only need to replenish bulk hoppers, eliminating repetitive manual positioning and significantly raising throughput consistency.

A Mikom PLC paired with an HMI touchscreen manages the full assembly sequence — feeding, indexing, pressing, and discharge. Photoelectric sensors verify component presence at each stage, and the system halts with an audible alarm whenever an anomaly is detected, preventing defective output from continuing down the line.

Rated at 120–180 pieces per minute, the machine maintains tight cycle-time tolerances through SMC pneumatic actuators and a Fokson splitter that synchronize lug-to-sheath alignment under consistent 0.4 MPa air pressure. An Euradrives frequency converter allows fine-tuning of feeder vibration speed to match varying component geometries.

At just 1200 × 600 mm in plan, the unit fits beside wire cutting or crimping stations without rearranging the factory floor. The robust painted-steel base and stainless-steel feeder bowls withstand continuous shift operation in industrial environments.

NTBOBO backs each machine with a one-year warranty covering defective parts at no charge. Free operator training is available at the Nantong facility, and field technicians can be dispatched for overseas installation and commissioning.

Technical Specifications

This machine is mainly used for automatic conveying, positioning, assembling of copper cable lugs and sheaths. The machine adopts vibrating disc. There is no need manual feeding.

We offer free training here in China. Also we can send technicians oversea for whole line installation and training. The relevant cost including Visa, insurance, round flight ticket, labor cost and accommodation should be borne by buyer

The guarantee period is one year since the date B/L. During this period, we will offer free parts for changing if machine quality problem. Also the spare parts can be offered in original cost after that. The freight for part sending will be paid by buyer.

Air supply 0.4MPA
Power Supply AC220V/50HZ(customized)
Motor 500w
Capacity 120-180pcs/min
Dimension 1200*600*1600mm
Weight 350kg
Vibration Plate Local Brand
PLC Mikom
Frequency Converter Euradrives
Splitter Fokson
Pneumatics SMC

Applications

Insulated cable lug manufacturing for electrical distribution

Automotive wire harness component assembly

Appliance and HVAC wiring terminal production

Electronics connector and terminal pre-assembly

Industrial cable accessory batch processing

Solar and renewable energy cable termination assembly

Video

FAQ

The key specifications of Cable Lugs And Sheaths Assembling Machine include: Power: AC220V/50HZ(customized), Weight: 350kg, Dimension: 1200*600*1600mm, Capacity: 120-180pcs/min. Contact us for the full specification sheet.

Cable Lugs And Sheaths Assembling Machine is widely used in: Insulated cable lug manufacturing for electrical distribution; Automotive wire harness component assembly; Appliance and HVAC wiring terminal production; Electronics connector and terminal pre-assembly.

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.

Standard delivery is within 10-35 working days after receiving the down payment, depending on the machine model and customization requirements.

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