BO-LJ300 Aluminum Continuous Extrusion Machine (Production Line)

Continuous aluminum extrusion at 140–180 kg/h with quick-change dies for diverse profiles.

Industrial friction-driven extrusion system engineered for aluminum profile manufacturers requiring uninterrupted production. Processes Φ9.5-12mm aluminum rod into flat bars, tubes, and custom sections with 1-3% material waste and complete die changeover flexibility.

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Key Specs

Key Specs

Overview Points

Multi-Profile Capability

Flat bars, tubes (Φ6–20mm), shaped sections from Φ9.5/12mm aluminum rod at 140–180 kg/h

Friction-Drive System

300mm wheel with 110kW motor, 4–22.5 m/rpm speed control for consistent extrusion

Dimensional Range

Cross-sections 5–150mm², widths 4–32mm, thickness 1–10mm, pipe walls down to 0.7mm

Complete Turnkey Line

Pay-off, straightening, extruder, hydraulics, cooling, tension device, dual take-up

Low Material Waste

1–3% surplus rate reduces aluminum waste vs conventional billet extrusion methods

Continuous Operation

Eliminates stop-start cycles of ram extrusion for uninterrupted coil-length output

Comprehensive Spares

Includes wheel, scraper, guide plates, seals, 3 dies, 2 chambers at no extra charge

Standard Power

AC 380V 3-phase 50Hz, 150KVA aligns with global industrial infrastructure

Key Features

The Conform-type process uses an annular-grooved extrusion wheel and compaction roller to feed aluminum rod continuously. Friction between the rod and wheel generates the heat and pressure needed for plastic deformation, eliminating the need for separate billet preheating furnaces and enabling genuinely non-stop production.

A single machine covers flat bus bars (4–32 mm wide, 1–10 mm thick), round tubes (Φ6–20 mm, wall ≥ 0.7 mm), and custom cross-sections up to 150 mm² — all changed over by replacing the extrusion die and chamber. This lets operators serve multiple product lines without additional capital equipment.

With a surplus material rate of only 1–3%, nearly all feedstock converts to saleable product. For factories processing aluminum at scale, even a single percentage-point improvement in yield translates directly to lower unit cost.

Every station from rod pay-off through dual take-up is engineered as a coordinated system. The straightening and cleaning unit prepares the rod surface for reliable grip in the extrusion wheel groove, while the tension and metering device ensures dimensional consistency before coiling. A unified electrical control system manages the entire line from one operator panel.

The ribbed cast base and segmented main body are built to absorb the continuous high-torque loads inherent in friction extrusion. The integrated lubrication, hydraulic, and internal cooling circuits keep operating temperatures and wear within service limits, supporting sustained multi-shift production.

Technical Specifications

The operation section consists of compaction roller, extrusion wheel, cavity and stock guide. There is a annular groove around the extrusion wheel. The copper bar is fed from the groove. When the shoe installed with the feed guide and the cavity closes and compacts, the cambered surface of the feed guide and cavity should coincide with the circumference of the extrusion wheel and maintain a reasonable working clearance. The extrusion wheel rotates under the drive of the spindle motor and the copper bar compacted by the compaction roller in the annular groove is fed continuously under the action of friction. The movement of the bar in the groove is obstructed in front of the striker plate in the cavity, which will make the bar heat and deform so as to be extruded into the cavity. In the cavity, the heated and deformed bar will be squeezed out through the extrusion die to form products. The sectional dimension and shape of the product depends upon the die. The products of different specifications can be produced through simple change of dies.

No. Configuration name Quantity
1 Pay-off  for aluminum rod 1
3 Straighten and cleaning machine 1
4 Main machine 1
5 Lubrication and hydraulic device 1
6 Cooling circulating system(internal) 1
7 Tension and meter device 1
8 Take-up machine 2
9 Electrical control system 1
10 Spare part for free

Extrusion wheel   1pcs     ,   Scraper      1pcs

Guide plate       2pcs     ,   Seals        1sets

Dies             3pcs     ,   Chamber     2pcs

1 set
Wheel Diameter 300mm
Power of the main motor 110KW
Rotating speed of the extruding machine 4-22.5m/rpm
Surplus material rate 1-3%
Capacity 140-180kg/h
Diameter of aluminum rod Φ9.5 or 12mm
Sectional Area Range of Extruded Products 5-150mm2
Maximum diameter 12mm
Width of Extruded Products 4-32mm
Thickness of Extruded Products 1-10mm
Scope of the diameter of the circular pipe 6-20mm
Power Supply AC 380 V, 3 Phases, 50 Hz, 150KVA
Mini mun of the thickness of the circular pipe 0.7mm

Applications

Aluminum flat bus bar and conductor manufacturing for electrical switchgear and distribution panels

Seamless aluminum tube production for HVAC and refrigeration heat exchangers

Continuous aluminum wire and rod feedstock for downstream drawing and forming

Aluminum profiles for automotive and transportation lightweight components

Telecom and power cable sheathing and shielding strip production

Custom extruded aluminum sections for industrial hardware and building materials

Video

FAQ

BO-LJ300 Aluminum Continuous Extrusion Machine (Production Line) is widely used in: Aluminum flat bus bar and conductor manufacturing for electrical switchgear and distribution panels; Seamless aluminum tube production for HVAC and refrigeration heat exchangers; Continuous aluminum wire and rod feedstock for downstream drawing and forming; Aluminum profiles for automotive and transportation lightweight components.

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.

Standard delivery is within 10-35 working days after receiving the down payment, depending on the machine model and customization requirements.

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