Automatic Wire Rope Cutting Patterning Die Casting Machine

Fully automatic wire rope cutting, patterning, and die casting in 6 seconds per piece.

Industrial wire rope end-fitting machine for manufacturers requiring consistent die-cast terminals on brake cables, control cables, and similar assemblies. Consolidates four production steps into one automated station, eliminating manual handling while maintaining 6.2-second cycle times for high-volume operations.

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Key Specs

Key Specs

Overview Points

Single Station Integration

Cutting, patterning, die casting, and deburring in continuous cycle with no manual handling

High Speed Production

6.2 second cycle time per finished piece enables high-volume output with minimal labor

Wire Rope Compatibility

Processes Ø1.2 mm to Ø1.5 mm wire rope for brake cables and control cable assemblies

Advanced Heating System

3.2 kW heating power with 1.2 kW insulation using imported technology and cast iron nozzle

Quality Control Features

Mold-closing detection and automatic discharge reduce operator intervention and reject rates

Recipe Management

HMI control stores production recipes for different wire specifications and end-fitting types

Optional Add-On Modules

Configurable printing, tension testing, and length measurement for specific requirements

Automated Scheduling

Timed auto-start and shutdown enables unattended operation reducing energy waste

Key Features

This machine consolidates cutting, patterning, die casting, and deburring into one automated sequence. Eliminating manual transfers between stations reduces cycle time, labor costs, and the risk of handling damage to semi-finished parts.

With a verified cycle time of 6.2 seconds per piece, the machine supports sustained output for large-batch orders. The automated feeding and discharge system keeps the production line moving without operator bottlenecks.

The heating pipe uses imported processing technology, and the furnace nozzle is manufactured from cast iron for long service life under repeated thermal cycling. Maximum heating power of 3.2 kW ensures rapid melt, while 1.2 kW insulation power maintains stable alloy temperature between cycles.

Mold-closing detection confirms proper die alignment before each casting stroke, preventing flash and dimensional defects. Automatic discharge clears each finished piece cleanly, maintaining consistent positioning for the next cycle.

The integrated HMI panel gives operators direct access to process parameters, recipe storage, and diagnostics. A programmable timer allows the machine to start and stop automatically on schedule, supporting lights-out operation during off-peak energy periods.

Technical Specifications

Applications

Bicycle, motorcycle, and automotive brake cable assembly

Lead fishing sinker and lead weight manufacturing

Control cable production for home appliances and white goods

Knitting needle and small metal component fabrication

Electrical terminal and connector wire assembly

Key blank and small die-cast hardware production

Video

FAQ

Automatic Wire Rope Cutting Patterning Die Casting Machine is widely used in: Bicycle, motorcycle, and automotive brake cable assembly; Lead fishing sinker and lead weight manufacturing; Control cable production for home appliances and white goods; Knitting needle and small metal component fabrication.

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.

Standard delivery is within 10-35 working days after receiving the down payment, depending on the machine model and customization requirements.

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