Air Duct Flexible Connector Production Line

Complete two-line system for producing HVAC flexible duct connectors from coil to finished product.

Industrial production system engineered for HVAC manufacturers requiring continuous output of flexible duct connectors. Combines precision punching and roll forming in synchronized operation, handling steel strips from 0.3-1.0mm with poly cloth integration for vibration-dampening connections.

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Key Specs

Key Specs

Overview Points

Dual Line Integration

Punching and roll forming lines work in sequence for continuous flexible connector production.

High Speed Punching

40-ton press delivers 400kN force at 50 strokes/min with custom dies for precise hole patterns.

24 Station Forming

12 roller stations per side mechanically seam metal strips with poly cloth for finished connectors.

Material Range Flexibility

Handles 0.3-1.0mm steel, 40-110mm wide strips, poly cloth adjusts 80-300mm for various sizes.

Hardened Tool Life

Cr12 steel rollers quenched to HRC 58-62, chrome-plated for extended service and accuracy.

Optimized Production Speed

6-8 m/min roll forming speed maintains quality seams between metal and fabric layers.

Continuous Operation Design

Dual decoiler setup feeds both metal strips simultaneously, minimizing manual intervention.

Proven Track Record

25+ years HVAC expertise, 700+ global installations including Midea, Daikin, and Bosch.

Key Features

The 40-ton punch press delivers 400 kN of force at up to 50 strokes per minute, with a 100 mm ram stroke and 75 mm mould height adjustment. Custom-designed punching dies ensure clean, burr-free perforations matched to your specific connector pattern requirements.

All 24 roller stations use Cr12 steel hardened to HRC 58–62 and finished with chrome plating. Mounted on 40 mm diameter 45# steel shafts, these rollers maintain dimensional consistency over extended production cycles, reducing downtime for tool replacement.

The roll forming line accepts steel strips from 0.3 to 1.0 mm thick and 40 to 110 mm wide, while the poly cloth feeder adjusts from 80 to 300 mm wide. This range covers the majority of rectangular duct flexible connector specifications used in commercial and industrial HVAC systems.

Electric decoilers and recoilers on both lines minimize manual intervention. The roll forming line’s dual decoiler configuration feeds two metal strips and poly cloth simultaneously, allowing a single operator to monitor the full line at 6–8 m/min working speed.

The punching press measures 1250 × 1100 × 2250 mm at 2,500 kg, while the roll forming machine occupies 3500 × 1200 × 1500 mm — both sized for practical factory floor integration. Each line draws only 3 kW, keeping energy costs low relative to output.

Technical Specifications

The air duct flexible connector production line include two single lines. One the punching, other is the roll forming line. It is used for air duct flexible connection.

Punching line

The punching is composed from electric decoiler, feeding roller, auto punch press and electric recoiler and the special designed punching die/moulds.

Configuration

Item Quantity
1 Electric Decoiler 1
2 Electric Roll Feeder 1
3 Punch Press Machine With Mould 1
4 Electric Recoiler 1

Parameters of Punching machine 40T

1 Nominal Weight 400KN
2 Ram Stroke 100mm
3 Stroke Time 50 times/min
4 Max. Mould Height 300mm
5 Mould Height Adjustment 75mm
6 Distance From Stroke Surface To table 205mm
7 Working table Dimension Front to back: 610mmLeft to right: 410mm
8 Bore Size On The table Diameter: 50mmDeepness: 60mm
9 Thickness Of Working table 85mm
10 Max Inclining Degree 20°
11 Distance Between Columns 290mm
12 Motor Power 3KW
13 Dimension 1250 x 1100 x 2250mm
14 Net weight 2500kg

Roll Forming Line

The roll forming machine include two sets decoilers, one set recoiler and roll forming machine, poly cloth feeding device.It is aim to get seams closed which joint fabric and strips.

Parameters of Roll Forming Machine

1 Working Speed 6-8m/min
2 Roller Station 12 stations/ side x 2 side
3 Roller Material Cr12 steel, quench HRC58-62, Chrome plate
4 Shaft Material diameter 40mm, 45# steel
5 Power 3kw
6 Dimension 3500 x 1200 x 1500mm
7 Suitable Size Steel sheet 0.3-1.0mm thick, 40-110mm wide (single side)

Poly cloth 80-300mm wide, adjustable.

Applications

HVAC rectangular duct flexible connector manufacturing

Commercial building ventilation system component production

Industrial air conditioning ductwork fabrication

Refrigeration duct assembly and vibration isolation connector production

OEM component supply for HVAC equipment manufacturers

Video

FAQ

Air Duct Flexible Connector Production Line is widely used in: HVAC rectangular duct flexible connector manufacturing; Commercial building ventilation system component production; Industrial air conditioning ductwork fabrication; Refrigeration duct assembly and vibration isolation connector production.

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.

Standard delivery is within 10-35 working days after receiving the down payment, depending on the machine model and customization requirements.

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We take every question and need of yours seriously. Feel free to contact us!

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  • 700+ Installations from Simulation to FAT