TDF Duct Corner Punching Line

Automated TDF corner punching from coil at 45 pieces per minute.

Integrated production line for TDF duct corner manufacturing that processes steel coil through decoiling, straightening, feeding, and punching in one continuous operation. Designed for HVAC fabricators requiring high-volume corner production with consistent dimensional accuracy for leak-free duct assembly.

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Key Specs

Key Specs

Power

380V±10%

Weight

≤500 kg

Speed

45pieces/min

Overview Points

Continuous Coil Processing

Decoils, straightens, feeds, and punches TDF corners from steel strip without manual handling

High Volume Output

Processes 1.5-2.0mm steel at 45 pieces/min for consistent full-shift production

Heavy Coil Capacity

Mechanical decoiler handles 1,200mm OD coils up to 500kg with BML-150 7-roller straightener

Precise Feed Control

BRF-2010NS roller feeder maintains ±0.2mm accuracy via draw bar sync with punch press

Substantial Press Force

JD21-80A delivers 800kN force with 130mm stroke at 45 strokes/min for clean blanking

Flexible Die Setup

100mm die height adjustment with 320mm maximum accommodates various TDF corner profiles

Spacious Work Area

580×860mm worktable and 410mm column distance supports multi-station progressive dies

Compact Integration

Three-unit inline layout on steel bases fits existing duct fabrication workshop spaces

Key Features

The synchronized decoiler-feeder-press arrangement runs at 45 pieces per minute with no manual intervention between stages. Coil-fed operation eliminates the time lost to loading pre-cut sheets, and the 500 kg coil capacity reduces changeover frequency during long production runs.

The BRF-2010NS roller feeder links mechanically to the press via a draw bar, ensuring each feed stroke matches the punch cycle exactly. With ±0.2 mm accuracy over a 100 mm feed length, every TDF corner maintains the dimensional consistency required for leak-free duct assembly.

The JD21-80A press provides substantial blanking force for steel up to 2.0 mm, while 100 mm of die height adjustment and a 320 mm maximum die set height let operators switch between different corner profiles. The 580 × 860 mm worktable supports progressive die layouts for multi-step forming in a single press stroke.

The BML-150 decoiler uses mechanical expansion to grip coil IDs from 450 to 530 mm, and seven straightening rollers remove coil set and edge wave before the strip reaches the feeder. Flat, consistent material entering the press extends die life and reduces reject rates.

Heavy steel-frame construction on H-beam bases absorbs press vibration and keeps alignment stable over years of three-shift operation. All drive components — the 1.5 kW decoiler motor and 7.5 kW press motor — run on standard 380 V industrial power with no special supply requirements.

Technical Specifications

This line is designed for sheet metal forming and blanking purpose with automatic work.

Decoiling and straightening machine → Roller feeding device → punching machine

Material: Steel plate in coil
Available external diameter: Ф1200mm
Available interior diameter: Ф508±10mm
Width of steel strip: 150mm
Thickness of steel strip: 1.5-2.0 mm
Weight of coil: ≤500 kg
Work speed: 45pieces/min
Power: 380V±10%
Air pressure: ≥0.5Mpa

The Decoiling machine is mechanical expansion type with passive driven, work with straightening machine which is active driven machine by motor.

Decoiling and straightening machine
Model: BML-150
Max. Sheet width: 150mm
Sheet thickness: 0.5-3.0mm
Inner diameter of coil: 450-530mm
Outer diameter of coil: max. 1200mm
Max. coil weight: 500kg
Feeding roller size: 60mm x 2pieces + 80mm x 2pieces
Straightening roller size: 50mm x 7pieces
Expansion: manually expanded by handle
Reducer ratio: 1月30日
Driving motor power: 1.5kW

The automatic roller feeding device is connected punch press by draw bar, the feeding speed match up with press well.

Automatic roller feeding device
Model: BRF-2010NS
Suitable coil width: 200mm
Suitable material thickness: max.3.5mm
Feeding length: 100mm
Feeding speed: same as punching speed.
Feeding precision: +/- 0.2mm
Weight: 155kg
Punching machine
Type: JD21-80A
Nominal force: 800kN
Stroke under nominal force: 9mm
Slide stroke: 130mm
Stroke frequency: 45times/min
Max die set height: 320mm
Adjustment of die height: 100mm
Distance between slide block center to the frame: 300mm
Dimension of worktable: 580 x 860mm (F-B x L-R)
Thickness of worktable: 100mm
Dimension of hole on worktable: Φ280 x 220 x Φ380mm (upper diameter x deepness x lower diameter)
Dimension of slide block bottom surface: 280 x 380mm
Tool shank: 60mm x 75mm (diameter x depth)
Distance between columns: 410mm
Motor power: 7.5kW
Dimension: 1925mm x 1470mm x 2675mm
Weight: 5200kg

Applications

HVAC rectangular duct fabrication — mass-producing TDF flange corners for transverse duct connections

Duct manufacturing plants supplying pre-formed corner pieces to installation contractors

Sheet metal workshops producing standardized duct fittings for commercial building projects

Refrigeration and cold-room panel duct assembly requiring consistent corner hardware

Industrial ventilation system fabrication for factories, warehouses, and cleanrooms

Video

FAQ

The key specifications of TDF Duct Corner Punching Line include: Power: 380V±10%, Weight: ≤500 kg, Speed: 45pieces/min. Contact us for the full specification sheet.

TDF Duct Corner Punching Line is widely used in: HVAC rectangular duct fabrication — mass-producing TDF flange corners for transverse duct connections; Duct manufacturing plants supplying pre-formed corner pieces to installation contractors; Sheet metal workshops producing standardized duct fittings for commercial building projects; Refrigeration and cold-room panel duct assembly requiring consistent corner hardware.

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.

Standard delivery is within 10-35 working days after receiving the down payment, depending on the machine model and customization requirements.

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