Servo wire rope cutting and winding machine

Servo wire rope cutting and winding machine

Servo-driven wire rope cutting and winding with encoder-counted precision to 80m/min.

Industrial wire rope cutting and winding machine designed for distributors, rigging suppliers, and manufacturers requiring precise length control. Combines automated measuring with servo-driven coiling to eliminate manual cutting waste while producing consistently tight, uniform reels ready for immediate deployment.

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Key Specs

Power

2.2kw 4-6 level motor

Speed

0-100r/min adjustable

Capacity

500kg

Overview Points

Diameter Range

Processes 6–16mm steel wire ropes with optimized performance in 8–14mm range for industrial applications

Precision Counting

Omron encoder with Xinjie touchscreen HMI auto-stops at preset lengths, eliminating overrun waste

Servo Arrangement

INVT servo motor drives wire arranger for uniform coils that maintain rope integrity and simplify handling

Clean Cutting

Hydraulic system with custom blades delivers burr-free cuts up to 16mm without rope deformation

One-Person Operation

Pneumatic clamping and electric lift enable single operator to load, secure, and unload reels safely

Flexible Capacity

Adjustable 100–200mm reel width supports 630–800mm spools with 500kg load capacity for varied orders

Variable Speed

0–100 r/min spindle speed and up to 80m/min winding rate balance throughput with rope sensitivity

Industrial Components

Delixi/Chint switches and Kubler angle sensor ensure reliable performance across continuous shifts

Key Features

Encoder-Counted Length Accuracy

An imported Omron encoder tracks every meter of rope fed through the machine, while the Xinjie touchscreen displays real-time progress and accepts manual input for target length and wire diameter. The system auto-stops and triggers an alarm at the preset count, eliminating over-run waste and manual measurement error.

Servo Wire Arrangement for Uniform Coils

A full-aluminum enclosed screw rod cable arranger, driven by an INVT servo motor and guided by a Kubler angle sensor, positions each layer of rope with consistent tension and spacing. The result is a compact, deformation-free reel that ships cleanly and unwinds smoothly at the point of use.

One-Person Reel Handling

Pneumatic one-button clamping locks the reel in place instantly, and an electric lift raises or lowers the I-shaft to working height. The reel’s expansion-and-contraction inner diameter (φ350mm) allows tool-free disassembly, so a single operator manages the entire load-wind-unload cycle without assistance.

Hydraulic Cutting with Purpose-Built Blades

A hydraulic cylinder and dedicated pump station deliver the force needed for clean cuts on ropes up to 16mm. The cutting blade is manufactured from custom wooden-sail material selected for edge retention and resistance to the abrasive nature of steel wire strands.

Built for Continuous Industrial Use

The 2.2kW main motor (4–6 pole), three-phase 380V power supply, automotive-grade paint finish, and brand-name electrical components (Delixi, Chint) are specified for durability across high-duty-cycle production environments. Four wire-tie grooves and adjustable reel widths of 100–200mm handle diverse order sizes without changeover downtime.

Technical Specifications

This machine is suitable for steel wire ropes with a diameter of 8-14mm. It uses an encoder meter counter, and the required number of meters and wire diameter can be manually input. It can also be precisely reeled according to the number of meters and the corresponding wire diameter. It is controlled by a computer screen, and the wires are arranged neatly. It stops when the number of meters is reached. The speed is adjustable to 80 meters per minute. It has a servo wire arranger and stops and alarms when the number of meters is reached. The clamping method is pneumatic one-button clamping, and it has an electric lifting function. The I-shaft can be unloaded by one person, and the reel can be disassembled with one button. This machine has high precision, is simple and easy to operate, saves manpower and material resources, and produces a good reel shape.

Scope of application	Suitable for wire ropes with cross-sections of 6-16mm.
Meter counting method	Imported Omron encoder meter
Meter counting display method	Brand Xinjie microcomputer touch meter, meter setting
Wire arrangement device	Full aluminum enclosed screw rod cable arranger
Wire arrangement method	Adopting domestic first-line brand INVT servo motor
Spindle drive	Imported Kubler angle sensor
Electrical button	Delixi, Chint
Machine surface treatment	Automotive paint, sheet metal spraying
Number of wire tie grooves	4 slots
Wire tie outer diameter	≤φ600mm (outer diameter can be selected according to customers)
Wire tie inner diameter	φ350mm, expansion and contraction inner diameter is very easy to disassemble, and the wire does not deform.
Wire tie width	100-200mm adjustable
Reeling plate	630-800mm I-axis.
Opening and closing method	Pneumatic opening and closing or manual opening and closing.
Load bearing capacity	500kg
Machine direction	Right inlet and left reel,
Spindle speed	0-100r/min adjustable
Main machine power	2.2kw 4-6 level motor
Cutting method	Hydraulic cylinder with hydraulic pump station is used for cutting, and the cutting blade is made of customized wooden sail material
Equipment power	Three-phase four-wire 380v

Applications

Wire rope distribution and repackaging for hardware and rigging suppliers

Construction site pre-cut rope preparation for lifting and hoisting

Marine and offshore rigging cable processing

Elevator and escalator wire rope manufacturing

Gymnasium and fitness equipment cable assembly lines

Theatrical and stage rigging wire rope fabrication

Video

FAQ

What are the main specifications of Servo wire rope cutting and winding machine?

The key specifications of Servo wire rope cutting and winding machine include: Power: 2.2kw 4-6 level motor, Speed: 0-100r/min adjustable, Capacity: 500kg. Contact us for the full specification sheet.

What applications is Servo wire rope cutting and winding machine used for?

Servo wire rope cutting and winding machine is widely used in: Wire rope distribution and repackaging for hardware and rigging suppliers; Construction site pre-cut rope preparation for lifting and hoisting; Marine and offshore rigging cable processing; Elevator and escalator wire rope manufacturing.

What is the warranty for NTBOBO machines?

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

What payment terms does NTBOBO accept?

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.