Automatic Inflatable Air Column Bag Production Line

Fully automatic air column bag production from roll film to finished cushion packaging.

Industrial production line transforms PE/PA co-extruded film into finished air column bags through integrated pressing, folding, sealing, and cutting operations. Designed for packaging manufacturers requiring high-volume cushion production with multiple bag configurations. Servo-controlled precision delivers consistent weld quality at speeds up to 1,000 bags per minute.

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Key Specs

Key Specs

Power

18.5KW

Dimension

7000*1500*1600mm

Speed

16-28 (Adjustable)

Overview Points

Complete Film Processing

Processes PE/PA co-extruded film through column pressing, folding, sealing, cutting in one line

Multiple Bag Patterns

Produces Q bag, U bag, Cap, Pad configurations without line changeover or tooling swaps

High Speed Production

CZ-1200 runs 16–28 m/min, CZ-800 delivers 1,000 bags/minute for volume packaging demands

Servo Control System

Mitsubishi FX3G PLC with Panasonic servo motors ensures precise film positioning and weld quality

Quick Film Loading

74mm air expansion shafts with GK-71 auto-correction maintain alignment during roll changes

Quiet Operation

≤55 dB noise level suitable for environments near packing stations and worker areas

Compact Industrial Footprint

6,000 kg total weight in efficient layout: CZ-1200 (7,000×1,500×1,600mm) plus CZ-800 units

Reliable Drive Components

German motors, inverters with Humphrey planetary reducers provide maintenance-friendly operation

Key Features

Panasonic servo motors and drivers control the main drive, delivery, and feed sections independently, each paired with Humphrey planetary reducers for zero-backlash motion. This architecture ensures accurate film registration, consistent weld seams, and repeatable bag dimensions across extended production runs.

The CZ-1200 column pressing section operates at 16–28 m/min with stepless speed control, while the CZ-800 bag making section processes up to 1,000 pieces per minute. Operators can tune line speed to match material thickness and bag complexity without stopping production.

A single production line handles Q bags, U bags, Cap wraps, and Pad cushions by adjusting fold patterns and seal configurations. This eliminates the need for dedicated equipment per bag type, reducing capital expenditure and floor space for packaging operations that serve multiple product lines.

Automatic web-guiding correction systems (GK-71) on both the infeed and rewind sides keep film tracking within tolerance, preventing misalignment-related scrap. Air expansion shafts (74 mm diameter) allow roll changes in minutes, and magnetic particle clutches with tension controllers maintain consistent film tension from full roll to core.

The Mitsubishi FX3G PLC coordinates all line functions through a touchscreen HMI, with parameter changes taking effect immediately. Component selection — German-capital motors and inverters, Panasonic servos, Taiwan-made reducers — prioritizes global parts availability and long service intervals, keeping total cost of ownership predictable.

Technical Specifications

This production line uses PE/PA co-extruded film and the air valve film to weld air column sheet first, then fold the air column sheet to the desired bag pattern, and then seal and cut to get the finished air column bags. Wide range of bag patterns can be achieved by this line such as Q bag, U bag, Cap, Pad, etc., for different cushion packaging requirement. Promivision fully automatic high speed air column bag production line boasts high efficiency, versatility and flexibility.

NO Specification  Type CZ-1200
Max Speed of column column pressing (meter/min) 16-28 (Adjustable)
1
2 Roll Film Width Max(pcs/min) 1200
3 Roll Film Diameter Max(mm) About 2000m
4 Max speed of column pressing 16-28m/ min(speed ajustable)
5 Air Column Press Mould Width(mm) 360/480mm
5 Diameter Of Film Inflatable Shaft(mm) 74mm
6 Total power(KW) 18.5KW
7 Air consumption (MPA) 0.68
8 Power supply 380V 50Hz
9 Noise(DB) ≤55DB
10  Weigh                             3800kg
11 Dimension 7000*1500*1600mm
12 Packing  Material PE+PACO-Extruded  film,  PE
NO Specification  Type CZ-800
1 Bag Making Speed (pc/min) ≤ 1000
2 Roll Film Width Max(pcs/min) 1200
3 Roll Film Diameter Max(m) About 800 meters
4 Max Width Of Bag(mm) 780
5 Diameter Of Film Inflatable Shaft(mm) 74mm
6 Total power(KW) 5.8 KW
7 Air Consumptionb(MPA) 0.65
8 Power supply 3 phases, 380V 50Hz
10 Weigh 2200kg
Dimension(mm) Bag cutting machine Bag floding machine 4600* 1400*1350mm
11 1600*2200*1600mm
12 Material PE+PACO-Extruded  film,  PE
NameName Part NamePt MoModel Qty OriginOrigin
Master control center PLC Mitsubishi 1 Mitsubishi
FX3G
Discharge part Motor 200W 1 German capital
Inverter 250W 1 German capital
Feeding correction system Correction GK-71 1 China Star
mechanism
Main drive part Servo motor 1.5KW 1 Matsushita
Server Driver 1.5KW 1 Matsushita
Planetary reducer 1 Humphrey
Taiwan
Main delivery Servo motor 1KW 1 Matsushita
Server Driver 1KW 1 Matsushita
Planetary reducer 1 Humphrey
Taiwan
Sent part servo motor 1KW 1 Matsushita
server Driver 1KW 1 Matsushita
Planetary reducer 1 Humphrey
Taiwan
Film pulling part Motor 200W 1 German capital
Inverter 250W 1 German capital
Rewind section Motor 200W 2 German capital
Inverter 250W 1 German capital
Tension controller 2 China Star
Magnetic particle clutch 2 China Star
Winding correction system Correction GK-71 1 China Star
mechanism

Applications

Protective cushion packaging for e-commerce fulfillment centers

Fragile electronics and appliance shipping protection

Glass, ceramics, and laboratory equipment packaging

Automotive parts and components transit protection

Pharmaceutical and medical device void-fill packaging

Furniture and home goods damage-prevention packaging

Video

FAQ

The key specifications of Automatic Inflatable Air Column Bag Production Line include: Power: 18.5KW, Dimension: 7000*1500*1600mm, Speed: 16-28 (Adjustable). Contact us for the full specification sheet.

Automatic Inflatable Air Column Bag Production Line is widely used in: Protective cushion packaging for e-commerce fulfillment centers; Fragile electronics and appliance shipping protection; Glass, ceramics, and laboratory equipment packaging; Automotive parts and components transit protection.

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.

Standard delivery is within 10-35 working days after receiving the down payment, depending on the machine model and customization requirements.

Our expertise is here to serve you

We take every question and need of yours seriously. Feel free to contact us!

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