Filter Automatic Sponge Sticking Machine

Filter Automatic Sponge Sticking Machine

Automated sponge welting for air filters — 300 units/hour with sub-0.3mm seam accuracy.

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Key Specs Overview Technical Specifications Applications Video FAQ Contact Related

Key Specs

Dimension

1600mm×2000mm×1800mm

Voltage

Data220V/50HZ

Overview Points

Produces 260–300 finished sponge-welted filter screens per hour with a per-piece cycle time of 15–30 seconds, including operator material loading.

Achieves seamless sponge bonding with a maximum connection gap below 0.3mm, ensuring flat, uniform welting around the entire filter perimeter.

PLC-controlled system with Chinese-interface touchscreen provides on-screen parameter recording, real-time display, alarm notifications, and component operation monitoring.

Stores multiple product work-track programs simultaneously — switching between different filter sizes requires only a simple selection, not trajectory re-calibration.

95% of adjustments are parameterized, allowing operators to adapt the machine to different product specifications within the supported size range (min 200×250×15mm to max 500×600×100mm) without mechanical rework.

Sponge is fed from roll stock (reel diameter ~600mm, ~40m per roll), with automatic cutting and bonding integrated into each cycle to eliminate manual trimming.

Lightweight, deformation-resistant carrier with adjustable scope accommodates varying filter dimensions and supports batch loading of 5+ semi-finished screens at a time.

Compact 1600×2000×1800mm footprint on lockable castor wheels — servo motor and cylinder driven at 220V/50Hz with 0.8MPa air supply.

Key Features

Sub-Millimeter Bonding Precision

The servo-driven gantry and pneumatic actuators press and paste sponge welting with a maximum seam gap of less than 0.3mm. System positioning and recognition ensure consistent, flat-edged results on every cycle — critical for air filters that must seal reliably against housings.

Rapid Changeover with Stored Programs

The PLC stores multiple product programs with different motion trajectories and baling parameters. When switching filter models, the operator selects the correct program on the touchscreen; 95% of parameter adjustments are software-based, eliminating the need for mechanical re-correction and minimizing downtime between production runs.

High Throughput, Low Labor Demand

At 260–300 pieces per hour, one operator manages the process by batch-loading 5+ semi-finished filter screens into the automatic induction and transmission system. The machine handles sponge feeding from roll stock, cutting, bonding, and output — reducing manual handling to a single loading step per cycle.

Durable, Modular Construction

The frame is built from modular aluminum alloy extrusion profiles, keeping the structure rigid yet lightweight. Enclosed powder-coated base cabinets protect the control electronics and pneumatic components, while lockable castors allow repositioning on the factory floor without disassembly.

Operator-Friendly Monitoring

The full-Chinese touchscreen interface displays live process parameters, alarm content, and component status in real time. Screen-based parameter recording means production data is logged automatically, supporting traceability and simplifying quality audits.

Technical Specifications

The mechanical pressing and pasting process can store different work track graphics at the same time, and only need to perform simple selection operations, which can quickly adapt to different products. The equipment is easy to adjust and can be adapted to products of different specifications within a certain range without re-correction of the motion trajectory. The machine is widely used in the air filter screen in the process of making the air filter, using a sponge welt around the air filter screen.

Data
Number of production	1 each time
Output	260～300/hour
Drive method	Servo motor, cylinder
The main material	Aluminum alloy
Dimensions	1600mm×2000mm×1800mm
Voltage	Data220V/50HZ
Air pressure	0.8mpa

Applications

HVAC air filter manufacturing — sponge welting of panel and pleated filter screens

Automotive cabin air filter assembly lines

Household air purifier filter production

Industrial dust collector filter element finishing

Clean room and HEPA pre-filter frame sealing

Commercial refrigeration filter screen assembly

Video

FAQ

What are the main specifications of Filter Automatic Sponge Sticking Machine?

The key specifications of Filter Automatic Sponge Sticking Machine include: Dimension: 1600mm×2000mm×1800mm, Voltage: Data220V/50HZ. Contact us for the full specification sheet.

What applications is Filter Automatic Sponge Sticking Machine used for?

Filter Automatic Sponge Sticking Machine is widely used in: HVAC air filter manufacturing — sponge welting of panel and pleated filter screens; Automotive cabin air filter assembly lines; Household air purifier filter production; Industrial dust collector filter element finishing.

What is the warranty for NTBOBO machines?

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

What payment terms does NTBOBO accept?

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.