Production Line of Wheel Rim

Automated wheel rim production line: coil to finished rim with minimal labor.

Industrial production line transforms steel coil into finished wheel rims through eight automated forming stations. Designed for bicycle, motorcycle, and electric vehicle manufacturers requiring consistent high-volume output with minimal operator intervention.

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Key Specs

Key Specs

Power

7.5kW

Capacity

2tons

Overview Points

Complete Integration

Decoiling through welding in single automated line eliminates manual handling between stations

PLC Touch Control

LCD interface enables digital rim length setting with real-time status monitoring and fault alerts

Multi-Vehicle Compatibility

Processes 0.8-1.5mm steel strip for bicycle, motorcycle, and electric vehicle rim specifications

Eight Station Forming

Progressive profiling with Cr12 quenched rolls (60mm bearing) maintains tight batch tolerances

Hydraulic Clean Cutting

Cr12 quenched blades deliver burr-free cuts at line speed, eliminating secondary operations

Stepless Butt Welding

Pneumatic propulsion with stepless adjustment accommodates varying rim diameters without retooling

Dual Operation Modes

Automatic sequential production or manual single-unit operation for setup and maintenance

Emergency Protection

Stop buttons positioned along entire line enable immediate shutdown for operator safety

Key Features

Eight roll-forming stations progressively shape each steel strip into a precise rim profile, producing large quantities with uniform quality. The Cr12 quenched tooling resists wear over extended runs, maintaining dimensional accuracy without frequent roller replacement.

The touch-screen interface gives operators direct control over length settings, forming parameters, and production sequencing. Real-time monitoring displays equipment status and fault diagnostics, reducing downtime and eliminating guesswork during operation.

The flash butt welding station uses pneumatic stroke and stepless power adjustment to accommodate varying rim sizes and material gauges. This flexibility allows quick changeovers between bicycle, motorcycle, and battery vehicle rim specifications without replacing welding fixtures.

The hydraulic cutting unit, equipped with Cr12 quenched blades, delivers accurate cuts synchronized with the forming speed. Clean separation at the cut point reduces post-processing and keeps cycle times short.

Emergency stop controls are distributed across every section of the line. Manual mode isolates individual stations for troubleshooting or roller adjustment, so maintenance work proceeds safely without powering down the entire system.

Technical Specifications

Wheel Rim Production Part

This production line is including wheel rim making production part and wheel cover hub production part ,there all are suitable for the manufacture wheel rims of bicycles and motorcycles,and battery vehicles.Through computer control ,it does not require manual operation, its useful for making large amount wheel rims with less people and get more consistency, productivity.

And its stable quality, multiple protection links, safe and reliable.

The production line adopts PLC control and LCD touch screen.Operator automatically runs the system and monitors the control process through the set program (programmable control).Realize the operator to control the production line and modify the control parameters to achieve the length digital setting and adjustment. And real-time monitoring of equipment operating status, operating parameters and fault indications.There are two operation modes:manual and automatic.In the manual state,it`s able to single unit operation ,which is convenient for maintenance.In the automatic state,whole production line runs automatically,and starts sequentially.There are emergence stop buttons on whole production line,which are easy to handle the emergence accidents and ensure the safely of the equipment and operators.

Item Parameter
Main motor power 7.5kW
Thickness range 0.8mm-1.5mm
Diameter of roll bearing 60mm
Material of roll Cr12 quenching
Maximum forming processing lines 8 lines
Control tool Touch screen
Control system PLC
MAX.Loading capacity of decoiler 2tons
MAX.Loading width of decoiler 300mm
Cutting system Hydraulic control
Material of cutting blade Cr12 quenching process
Adjustment level of welding part stepless adjustment
Vertical work stroke of welding part pneumatic
Propulsion method Pneumatic
Total motor power 12kW
Material of polishing wheel nylon

Applications

Bicycle wheel rim manufacturing

Motorcycle wheel rim production

Electric vehicle (e-bike/battery vehicle) rim fabrication

Light vehicle rim forming and welding

OEM and aftermarket rim supply for two-wheel and three-wheel vehicles

Video

FAQ

The key specifications of Production Line of Wheel Rim include: Power: 7.5kW, Capacity: 2tons. Contact us for the full specification sheet.

Production Line of Wheel Rim is widely used in: Bicycle wheel rim manufacturing; Motorcycle wheel rim production; Electric vehicle (e-bike/battery vehicle) rim fabrication; Light vehicle rim forming and welding.

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.

Standard delivery is within 10-35 working days after receiving the down payment, depending on the machine model and customization requirements.

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