Wire Rope Melting And Cutting Machine

Automated wire rope melting and cutting with clean, fray-free conical ends every 3.5 seconds.

Industrial wire rope processing machine designed for elevator manufacturers, crane builders, and rigging fabricators requiring high-volume production of precision-cut rope segments. Eliminates manual cutting inconsistencies while delivering sealed, termination-ready ends that integrate directly into assembly workflows.

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Key Specs Overview Technical Specifications Applications Video FAQ Contact Related

Key Specs

Overview Points

Diameter Range Coverage

Handles 1.5-3.0mm wire rope diameters, creating conical/spiral ends that prevent fraying.

High Speed Cycling

3.5-second cycle time enables continuous high-volume production for industrial environments.

Length Precision Control

±2mm accuracy over 1,000mm span via Omron PLC and touch screen for repeatable cuts.

Voltage Flexibility

6-level fuse current selector with 260V/440V input handles different rope specs seamlessly.

Dual Inlet Capability

Standard dual-inlet fuse mould runs two rope specifications simultaneously, reducing setup time.

Automatic Part Ejection

Pneumatic discharge clears finished pieces after melting, maintaining consistent cycle flow.

Optional Feed System

Active pay-off rack provides stable feeding tension to maintain cut quality and rope integrity.

Industrial Grade Components

Zhengtai electrical parts with relay-amplifier pneumatic valves ensure extended shift reliability.

Key Features

Precision Length and End Quality

The Omron PLC and touch screen govern feed length to ±2 mm accuracy at 1,000 mm, while the adjustable fuse system produces smooth, conical melted ends that seal wire strands together — no secondary finishing required before crimping or termination.

Fast, Unattended Cycling

Each melt-and-cut cycle completes in roughly 3.5 seconds. A pneumatic flap cylinder handles automatic part ejection, so the machine can run continuously without operator intervention between pieces, directly supporting high-throughput rope processing lines.

Flexible Rope Compatibility

A transfer-switch current selector offers six fuse levels across two voltage inputs (260 V / 440 V), matching energy delivery to rope diameters from 1.5 mm to 3.0 mm. The standard dual-inlet mould set — with 1.5 mm and 2.0 mm configurations — lets operators switch between rope sizes by simply routing material to the alternate inlet.

Stable Material Handling

The integrated wire straightening guides and extended material support bed keep rope aligned throughout feeding. The optional active pay-off rack regulates spool tension upstream, preventing the feeding irregularities that cause length drift or uneven melts on high-speed runs.

Industrial-Grade Control Architecture

Omron PLC logic, Omron HMI, Zhengtai electrical switchgear, and relay-amplified solenoid drivers form a proven control stack. Component sourcing from established brands simplifies spare-part procurement and reduces unplanned downtime for maintenance teams worldwide.

Technical Specifications

This steel wire rope melting and cutting machines, with high speed and easy to operate, are applicable for melting steel ropes of various dimensions, especially elevator ropes, min ropes, crane cables and other high quality steel ropes. The steel ropes melted are neat and smooth with conical and spiral ends.

These machines are mainly applied by steel rope manufacturers and customers. (e.g. Port, jetty, elevator maker etc.)

Applications

Elevator rope manufacturing — producing precise-length rope segments with sealed ends for lift assemblies

Crane and hoist cable preparation — cutting and finishing load-bearing ropes for lifting equipment

Port and marine rigging — processing mooring and rigging cables to exact specifications

Mining rope production — preparing mine hoist ropes with clean, fray-free terminations

General wire rope fabrication — supplying cut-to-length ropes for garage doors, gym equipment, and theatrical rigging

Cable assembly lines — feeding downstream crimping or swaging stations with ready-to-terminate rope segments

Video

FAQ

What applications is Wire Rope Melting And Cutting Machine used for?

Wire Rope Melting And Cutting Machine is widely used in: Elevator rope manufacturing — producing precise-length rope segments with sealed ends for lift assemblies; Crane and hoist cable preparation — cutting and finishing load-bearing ropes for lifting equipment; Port and marine rigging — processing mooring and rigging cables to exact specifications; Mining rope production — preparing mine hoist ropes with clean, fray-free terminations.

What is the warranty for NTBOBO machines?

All NTBOBO machines come with a 1-year warranty from the date of Bill of Lading. Our engineering team provides 24-hour technical support throughout the warranty period.

What payment terms does NTBOBO accept?

We accept 30% down payment by T/T (Telegraphic Transfer), with the balance due before shipment. Other payment arrangements can be discussed for long-term partners.