CNC Tube Hole Punching And Collar Forming Machine PM-50
- Specification
I Summary
CNC Tube Hole Punching And Collar Forming Machine is used for punching and flanging on the pipe wall of thin-walled tubes, also used in air-conditioning, refrigerator and solar tube processing industries.
II Technical data:
1 |
Min OD |
φ12.7mm(Cu/Al/SS) |
15 |
Processing way |
Dirlling 、punching press |
2 |
Max OD |
Φ50mm(Cu/Al/SS) |
16 |
Max clamping power |
650kg |
3 |
Max tube wall thickness |
2mm |
17 |
Max punching power |
1500kg |
4 |
Tube temper |
Soft/Semi-rigid |
18 |
Max tube length |
1550mm |
5 |
Processing stations |
2(punching、collar) |
19 |
Min tube length |
150mm |
6 |
Max punching hole diameter |
Φ |
20 |
Feeding precision |
±0.1 |
7 |
Min hole pitch |
20 mm(9.7)(Follow drawing) |
21 |
Feeding speed |
300 mm/S |
8 |
First hole to end Min length |
40mm |
22 |
Rotary precision |
0.1° |
9 |
Punching collar height |
1-2.5mm(According diameters) |
23 |
Rotary speed |
180 °/S |
10 |
Pull hole collar height |
1-10mm(Acording diameters) |
24 |
Electric power |
380V (Customized) |
11 |
Control |
PLC +7”touch screen |
25 |
Hydraulic pressure |
5Mpa |
12 |
Operation |
Auto/Manual/Jog |
26 |
Hydraulic motor |
2.2KW
|
13 |
Feeding |
Manual feeding |
27 |
Processing speed |
3-7S/Hole(pressing) 12-25S/hole(pulling) |
14 |
Clamp way |
Hydraulic |
28 |
Tube Material |
Cu/Al/SS |
III Equipment detail description:
1. Overview: The equipment is composed of a frame, a hydraulic system, a feeding shaft, a rotating shaft, a punching and flanging mechanism, a clamping mechanism, a hole pulling and flanging mechanism, and an electronic control system.
2. Frame: The machine body is welded from profiled materials, and is processed as a whole after vibration aging treatment to ensure rigidity and installation plane accuracy. It is equipped with four height-adjustable foot cups; each part of the equipment is based on actual working conditions and working environment Carry out necessary surface treatments, such as electroplating, blackening, quenching, carburizing, electrostatic spraying, etc., to meet the needs of the components to have sufficient strength and surface functions.
3. Feeding shaft: It is composed of precision guide rail, ball screw and servo motor to realize the precise displacement of the clamped copper tube.
4. Punching and flanging mechanism: It is composed of servo punching and die (outer tube, mandrel, punch, drilling head, etc.).
5. Clamping mechanism: including feeding clamping, punching clamping, composed of air cylinder and clamping die.
6. Hole extraction mechanism: It is controlled by a servo drive to move up and down to achieve precise drilling and extraction of holes.
7. Rotating mechanism: Driven by a servo motor and a precision reducer, the copper tube can rotate at different angles.
8. Electric control cabinet: Centralized control by Delta PLC, air switches, buttons, other selector switches, intermediate relays and other main electrical components are made of domestic and foreign high-quality brand products to ensure the accuracy, stability and reliability of the control system. The control circuit Equipped with overload protection function; start switch with button box seat type.
9. Coloring: milky white/sky blue (subject to the customer's offer), and warning signs are set for parts that involve personal safety.
10. The installation of electrical components of the equipment complies with the relevant national regulations, and has reliable grounding devices. The wiring terminals, contactors and small air switches in the electrical box adopt the VDE standard V-slot installation method. Each electrical component has obvious identification and electronic control. The cabinet adopts all-plastic comb-hole cabinet with wire duct wiring, the wire number is clear; the control panel is tidy, and the signs
and subtitles are clear and easy to see.
11. The equipment control system shall have an automatic counting function to accurately count the processing quantity.
12. The whole equipment detection system is complete, with origin detection and limit alarm functions.
IV Main configuration
No. |
Item |
Spec |
Mark |
1 |
Controller |
Delta |
PLC |
2 |
Touch screen |
WEINVIEW |
7inch |
3 |
Servo motor |
Delta |
3sets |
4 |
Buttons |
Schneider |
France |
5 |
Relay |
Japan Izumi |
Japan |
6 |
Contactor |
Schneider |
France |
7 |
Proximity switch |
Autonics |
Taiwan |
8 |
Oil tank |
Changtuo |
Taiwan |
9 |
Screw, guide rail |
HWIN |
Taiwan |
10 |
Bearing |
NSK |
Japan |
V Advance feature:
1)spray powder
2)Upgrade die design, Fast exchange moulds
3)The punching and flanging machine will automatically form once;
4)Fast speed, high efficiency, punching 3-7 seconds/hole, pulling 12-25 seconds/hole;
6) Servo control, high precision of angle, aperture and pitch;
7) Realize safety, beauty and labor saving.
8) If the machine is idle for a long time, the hydraulic pressure will automatically shut down.
9) Add safety warning signs to key parts.
Main configuration
VI Tools of machine
No. |
Item |
Spec |
Model |
Size |
QTY |
1 |
Manual |
《User Manual》 |
1 |
||
2 |
Tools |
Hex key(9pieces) |
09105 |
1.5-10mm |
1 |
3 |
Active wrench |
47202 |
6″ |
1 |
|
4 |
Active wrench |
47204 |
10″ |
1 |
|
5 |
Phillips screwdriver |
60905 |
6″ |
1 |
|
6 |
Slotted screwdriver |
60801 |
3″ |
1 |
|
7 |
Spare parts |
Relay |
IDEC |
|
2 |
8 |
fuse |
4A |
|
2 |
|
9 |
Toolbox |
|
|
1 |
After sale service and Guarantee
1. We offer free training here in China. Also we can send technicians oversea for whole line installation and training. The relevant cost including Visa, insurance, round flight ticket, labor cost and accommodation should be borne by buyer
2 The equipment is guaranteed for one year, except for man-made damage, the supplier is responsible for free maintenance or replacement of related spare parts, and responds within 24 hours after receiving customer information, and arrives at the scene within 72 hours for processing. After the expiration of the warranty period, we provide long-term technical support for maintenance and provide free soft wear upgrades software upgrades.