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Metal Argon Arc Welding Tube Machine Production Line

Metal Argon Arc Welding Tube Machine Production Line

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Work screen display; display main parameters, such as welding current, welding voltage, welding speed, welding length, etc.
Human -machine interface setting process parameters, current and speed synchronization curve; built -in multi -sets of mature welded pipe specifications process parameters, each group of process parameters can be adjusted by 12 parameters; the system can permanently save multiple specifications of welded pipe process parameters. The saved parameter can enter the diameter of the welded pipe and the type of material, and directly call the corresponding process parameters.
With welding short-circuit protection, welding torch position is too low, too high protection.
With excessive speed fluctuation, with speed and current mismatch protection.
Air pressure, cooling water pressure warning protection.
With pay-off, take-up tension is too large, too small protection.
Each device of the equipment has a separate power control directly on the touch screen, with power status protection monitoring.
The device operation direction, the right phone, the left to the right. The equipment center is 1m high, the production line length is 35m, the width is 5m, and the height is 3m.
The total installed capacity of the equipment is less than 70KVA, and the usage is less than 40KVA; the power supply is three-phase five-wire system, 380V/50Hz; the ambient temperature is 5-450C, the ambient relative humidity is MAX95%, and there is no condensation.
Protective gas: helium, argon; helium flow 160-250L/H, argon flow 50-80L/H; (standard gas cylinder pressure 15MP, gas usage time is about 10 hours). Gas flow PLC touch screen setting, with insufficient gas flow alarm.
Working gas pressure: >0.4Mpa; water consumption < 1m3/hour.
Welding shielding gas: Argon or Helium.
Production line working direction: right hand phone. Facing the device, the left hand pays the line, and the right hand receives the line.

The equipment uses different molds to produce copper, aluminum and stainless steel  sheaths for medium-voltage cables, high-speed rail through-ground wires, flexible  fire-resistant cables, railway signal cables and other products.The production line uses different molds to produce metal sheaths for railway signal cables, flexible fireproof  cables, medium voltage cables, and high-speed copper alloy through-ground cables. After the clean copper strip (or aluminum strip, stainless steel strip) is precisely trimmed, it is formed by longitudinal wrapping with a special mold for welding and  forming, and continuous butt longitudinal seam welding is carried out under the  protection of inert gas. product.

1WeldingOuterDiameter8-72mm
2WeldedMetalStripMaterialCopper,Aluminum,StainlessSteel
3WeldedMetalStripThicknessCopperStrip0.3- 1.2
StainlessSteel0.2-0.5
AluminumStrip0.3-2mm
MetalWidth20-220mm
4WeldingSpeed: 0-20m/min,continuouslyadjustable.
ProductSpecificationsProductionSpeed m/minContinuousWelding Length(km)
0.4mmCopperTape15.0-20.02.0
0.5mmCopperTape12.0- 17.01.5
0.8mmCopperTape5.0- 10.01.0
1.2mmAluminumTape15.0-20.04.0
5tractionSpeed0-20m/min
6WeldingMethodDCargonarc welding,high frequencyarc ignition
7WeldingCurrent5-405A continuously adjustable, 24hours continuousworking current300A
8EmbossingMethodEccentric embossing
9ProductionProductstwokindsofring patternandspiral pattern
10WrinklePitch3.5-20mm,online adjustmentwithout stopping
11WrinkleDepth0.5-4mm,online adjustmentwithout stopping
NO.NameOfComponentsThatMakeUpTheProductionLineQuantity(set)
1∮2500GantryWalkingPassiveMagneticPowderPay-offRack1
2CableCoreReleaseFixingBracket1
3Pay-offSpeedControlDevice1
4ActiveTapeUnwinderAndTapeSpeedControlDevice1
5TapeMachine1
6WeldingPlatform(withprotectivecover,withweldingfume purificationfunction)1
7WithShapingAndCleaningDevice1
8IncomingBeltPositioningDevice1
9PrecisionFineCutterDevice1
10TapePositioningDevice1
11WasteEdgeWindingDevice1
12PrecisionRollerFormingAndWeldingSizingPlatform (IncludingWheelForming,HornDie,WeldingDie,Sizing Die)3
13Three-DimensionalElectricAdjustmentMechanismOf WeldingTorch1
14StraightHandleWeldingGun1
15TIGWeldingMachine(LincolnTIG-V400)1
16WeldingArcMonitoringSystemAndWeldingSeam AutomatictrackingSystem1
17WeldingGunCoolingCirculationSystem1
18AirSupplyRegulator1
19WeldinglubricationCoolingAndDryingDevice1
20Crawler-TypeMaintractor(Multi-Slot)1
21EccentricHigh-SpeedEmbossingMachine(Max.Speed 4500rpm)1
22EmbossingLubricationCoolingSystem1
23CleaningBlowDryer1
24MeterCounter1
25Take-UpTensionStand1
26∮2500GantryWalkingTypeAutomaticWindingMachine1
27ElectricalControlSystem1
28AccordingToAnnex3, 22SetsOfProductionMoldsAreProvided1

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